Ford zf5 transmission.

1987 - 1996 F150 & Larger F-Series Trucks - t19 to zf 5 speed conversion - I've got a 87 f350 2wd with a 6.9 diesel and t19 4 speed. it's geared 4.30 i think (limited slip) was a construction company truck. I want to maybe do a swap to the zf-s542 for better economy on the highway and i like the low first gear for...Try here: ZF Friedrichshafen AG | Transmissions They have exploded views, parts lists, cross reference chart to Ford part numbers, and the section of the Ford service manual dealing with the ZF. I had the same problem with my ZF and I ended up having to replace the reverse gear, mainshaft, and the 5/R synchro hub due to severe …Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D...I bought a ZF core transmission at a wrecking yard for $275.00. It was out of a 89 7.3L. I then switched the housings ( a little tricky but not bad). The problem was in 88 ford switched to a dual mass fly wheel and dampered clutch ( if you don't have it you get excesssive gear noise). 88 is when they started using the ZF 5 speed.

Jul 25, 2018 · Received 5 Likes on 5 Posts. 7.3 ZF5 Clutch Replacement Woes. I was given the task of replacing the clutch on my friend's '94 F350, with a 7.3 IDI and a Hypermax Turbo Kit. After wrestling with the crossover pipes, I was able to get them out to get the transmission out of the way to drop the dual mass flywheel to resurface it and install the ... The pros would be having a fully synchronized, bulletproof, heavy duty truck transmission with an overdrive gear and a granny gear. The cons would be fitment, connecting the clutch, and only having 4 useful gears during normal driving. I'm going to run a ZF S5-42 behind a healthy 302-based stroker in my '52 F-2.ford zf s547 s547m transmission 5th-reverse hub & slider kit fits '95-'01 (zf47-40) tpd pro-line. $110.77 $125.95. add to cart. compare compare items. gasket maker & gear marking compound kit for manual transmission, transfer case, or differential. richmond gear. $19.44 $23.99. add to cart ...

That's a good deal. I don't know how the ratios compare with an M5OD, but having overdrive is a blessing with my 4.10's. 1987 - 1996 F150 & Larger F-Series Trucks - ZF5 swap behind 302 - Hi guys, I've got a 90f250 custom 4x4, 302 w/ M5OD trans that is on it's way out. I found a ZF5 4x4 trans for $400 that was divorced from a 300 I-6, that I …The pros would be having a fully synchronized, bulletproof, heavy duty truck transmission with an overdrive gear and a granny gear. The cons would be fitment, connecting the clutch, and only having 4 useful gears during normal driving. I'm going to run a ZF S5-42 behind a healthy 302-based stroker in my '52 F-2.

Here's a teardown with pictures: ZF5 (S5-47) Transmission Rebuild Diesel Truck Forum - Oilburners.net. wow. Thanks a lot this will help a lot. I am going to show this to my friend and we will see if we can give it a shot. I'm sure we will be able to do it. How long do you think it takes to rebuild this beast.Ford Truck Parts for Sale - Ford Rotunda ZF5 Transmission Rebuild Tool Set (T87T-7025-SH) - Just used this set to rebuild a ZF5 4x4 version. Trans. came out great and have no need for this tool kit anymore. This set is quite rare. If for whatever reason buyer would like to purchase the item outside of ebay that can be...The ZF S5-42 is built in both a 2 wheel drive and 4 wheel drive version with gas and diesel designs. ZF first introduced the S5-42 in 1987 and was used in the Ford F250, F350, F450 and Super Duty trucks until 1994. All gears on the S5-42 are fully synchronized with an input torque rating of 420 ft-lb.the 390 clutch is a 11" diameter, 1-1/16" 10 spline disc, but centerforce makes a 12" HD kit as well. the 95 PSD clutch is a 13" diameter, 1-14" 10 spline, but the IDI 7.3L diesels came with a 11" diameter disc, and i can get a 12" HD disc as well. the plan is to use the 11" diameter 7.3L IDI diesel clutch disc with the 390 flywheel and ...The ZF S542 & ZF S547 are end loaded aluminum transmission with integrated bellhousing. Need an individual part (call with item number off the illustration …

Jan 21, 2010 · 93 7.3L idiTurbo, LWB, 2WD, Crew Cab,ZF5, 4.56RearEnd. Soon to come:Garrett Dual Ball Bearing T3/60-1with 3" V-band DownPipe Flange on a .63 turbine housing and a 4" compressor inlet,11lbs wastegate, Garrett High Performance Intercooler, 4'' downpipe to a 5'' exhaust all the way back. All on a sesame seed bun.

ZF5 Speed Behind 460. The zf transmission which will work for your application is the SF-42 model which was produced for Ford trucks from 87-95. This transmission was only rated at 420ft-lbs of torque (thus the "42"). It might be ok if you're not drag racing, doing heavy rock-crawling, or towing a huge load.

Location. Phoenix, AZ. OK guys, it's time to put clean oil in the old ZF-5. Question is, what do I put in for oil that works best. 210,000 miles on the trans and it's still working good. Like to keep it that way. Any tips and tricks for how to fill it, what to use for oil, anti friction additives, or any other guidance would be appreciated.4r75 transmission out of a 04 f250. Commerce, OK. $77. MOBILE MECHANIC / Auto Repair / parts - Engines & Transmissions, FOR SALE all types and models. Murfreesboro, TN. $300. Auto Parts, Engines and transmission all brand. Arlington, TX. New and used Car Transmissions for sale near you on Facebook Marketplace.normal ratings are between 50% and 75% on most things. so if the trans is rated for 470 torque, it should handle 750 to 800 torque with no problems. Hadn't actually thought of that. Thanks TJC! 1994.5 - 1997 7.3L Power Stroke Diesel - ZF-5 power capacity.Advanced Adapters used to make a kit to bolt a transmission from a small block ford to a cologne v6. Ozwynn. Well-Known Member. U.S. ...The ZF5 is shorter than your M5R2 Mazda tranny, so you will need a new driveshaft. For these kind of things, it's sometimes cheaper and easier, finding a whole donor truck. But yes, as long as the 4x4 ZF5 comes off a 300-6cyl, 302 or 351, shes a direct bolt in deal! Reply Like. # 3.

The Ford ZF5 transmission is a heavy-duty, five-speed manual gearbox commonly found in Ford F-250 and F-350 trucks. It is known for its durability and smooth shifting capabilities. Understanding the different parts and components of this transmission can help in diagnosing and repairing any issues that may arise. Feb 8, 2011 · Rear case (4wd is longer and bolts to transfer case/parking brake assembly) Mainshaft. 2wd has an output yoke attached with a nut. Also note that the 2wd F-superduty (pre-cursor to F-450) used a 4x4 transmission, but instead of the transfer case, the parking brake assembly bolted on the back. So a ZF5 out of a F-superduty with a 460 will bolt ... 94-98 Ford 7.3L Powerstroke ZF5 Transmission South Bend Clutch 10 Spline Alignment Tool Backordered with No ETA **Updated on 03/27/2024** ATFL75 - ALIGNMENT TOOL FORD 1 1/4 10 SPLINE ALIGNMENT TOOL FOR ZF-5 .. $5.66. Add to Cart. Add to Wish List. Ask Question. Quickview.BuliBoao ZF S5-42 S5-47 5 Speed Clutch Release Fork Boot for Ford F250 F350 F450 F550 E7TZ-7513-A, E7TZ7513A. dummy. ZF S5-42 S5-47 5 speed clutch release fork boot Fits 1988-1998 F250 F350 F450 7.3L 7.5L APPLICATIONS. dummy.1996 F350 7.3 Turbo Diesel, extended cab long bed, Cabelas Centurion Interior, 4inch Superlift lift kit, ZF5 Swap, Cold Air Intake, Aftermarket Airbag Trailer Hitch, 6.0 intercooler swap, WW2 turbo wheel, 160/30 Rosewood injectors, Terminator T500 HPOP, TS6 Tuner, Driven Diesel Electric Fuel System, BD Diesel Exhaust Brake, Chevy …

ZF5 (S5-47) Rebuild. tapered roller bearings, caged gear bearings, and oil seals. First, drain the transmission. Then, remove the shift tower housing from the transmission case. Then, punch a hole. in and pry out the three cup plugs that hold the shift rail detent springs in the case. Remove the springs and you can.

31 May 2022 ... This video is part of our Project Ranch Rod series. On one of my other videos, a viewer asked to see some additional details around swapping ...ZF5 Won’t Go Into Gear (SOLVED!); I got a 92 7.3 with a zf5, and am working on my father’s 96 7.3 that has a swapped S 5-42 ZF5 from 1989 (auto from the factory). It has always had a way shorter range of motion, as well as when the master cylinder pushrod is all the way out and the clutch is in its resting position, the pedal is way lower ...Total cost for mine was pretty low because my zf5 had recently been rebuilt. Other than that, all I have to buy are the clutch system, because I dont want to use the one out of the donor. I paid 1800 for a running, but really rough 88 f250 with the zf5 in it. Adding up parts I can sell or want to keep, I can make every penny back.Either way, good info in this thread. 1987 - 1996 F150 & Larger F-Series Trucks - ZF5-42 PTO info - Guys, i swapped trannys in a 7.5 gas job. Pulled the guts out of a 94 7.3 ( not sure if it was an IDI truck or PS) installed them in my 7.5's case and I can not get my PTO to engage. i bought the truck with a trans problem so idk I never had the ...I am getting a f250 2x4 with a 7.3 idi and zf5 trans. I want to convert it to 4x4. I wanted to know if the tailshafts are removable on the zf trans and what I have to do to bolt a t-case (BW1356 fwiw)up to it. Thanks. There is no removable tail shaft, the main shaft is all one piece so you would need a 4x4 main shaft and a 4x4 rear case section.Received 1,716 Likes on 1,387 Posts. That combination was factory starting in 1988. Just find a f250/350, they are the most common trucks to find the zf in place. You can also get a trans from a f250/350 that had a 300 six in it. When I did my swap in my diesel, I was able to re-use the front driveshaft, and I could have used the c6 rear shaft ...1 Oct 2022 ... ... Ford diesels) so I replaced it with a ... Ford ZF5 Clutch Diagnostics - 1990 F Super Duty PT 2 ... 1997 Ford F-250 E4OD Proper Transmission Rebuild ...

The ZF S547 is a five speed, RWD or 4WD transmission. The ZF S547 is a German ZF Friedrichshafen AG engineering design, this transmission is an end loaded …

ZF5 Transmission. Official ZF5 workshop & troubleshooting manuals, parts catalogs, specifications, gear ratios, etc. In addition, how to install a ZF5 transmission behind a …

The ZF5 has 5 forward gears and the ZF6 has 6 forward gears. To be techical they're both single overdrive trannies as the ZF5 has 1.00 ratio in 4th and the ZF6 has 1.00 in 5th. The ZF6 just has an additional gear and closer ratios before you get there. 1997 - 2003 Ford F150 - Those interesed in ZF5 swap - I've had a number of people ask …ZF6 Manual transmission fluid. So it's been a few years since this discussion has taken place, and the ZF6 is not as popular or common of a transmission as it used to be. The Haynes manual calls for Mercon V in the ZF6 manual transmission. The specifications and ratings for automotive fluids are constantly changing.The trans came factory filled with Castrol SYNTHETIC ATF Mercon. It was green in color. It holds 6.8 QUARTS. The T-case used regular ATF Mercon 2 QUARTS. The rear diff (sterling 10.25) used 75w-90 or 75w-140. If you have a limited slip, add the friction modifier if using regular oil.Oct 11, 2010 · Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D... I have a '93 F-Superduty (F450) 2WD 460 gas engine, ZF5 transmission w/brake and a Chelsea pto driving a hydraulic pump mounted about a foot & a half back via shaft with 2 u-joints. I want to swap this pto/pump and dump bed onto my '95 F350 7.3L Powerstroke, ZF5 4WD. The complete info from the ID tags is below. 1: Will this swap work.Jul 10, 2019 · In this video we will be rebuilding the ZF S5-42 transmission from my truck. Let me start off by stating that I am not an expert, just a guy in his garage wi... The trans came factory filled with Castrol SYNTHETIC ATF Mercon. It was green in color. It holds 6.8 QUARTS. The T-case used regular ATF Mercon 2 QUARTS. The rear diff (sterling 10.25) used 75w-90 or 75w-140. If you have a limited slip, add the friction modifier if using regular oil.The pros would be having a fully synchronized, bulletproof, heavy duty truck transmission with an overdrive gear and a granny gear. The cons would be fitment, connecting the clutch, and only having 4 useful gears during normal driving. I'm going to run a ZF S5-42 behind a healthy 302-based stroker in my '52 F-2.ZF5 Speed Behind 460. The zf transmission which will work for your application is the SF-42 model which was produced for Ford trucks from 87-95. This transmission was only rated at 420ft-lbs of torque (thus the "42"). It might be ok if you're not drag racing, doing heavy rock-crawling, or towing a huge load.I am getting a f250 2x4 with a 7.3 idi and zf5 trans. I want to convert it to 4x4. I wanted to know if the tailshafts are removable on the zf trans and what I have to do to bolt a t-case (BW1356 fwiw)up to it. Thanks. There is no removable tail shaft, the main shaft is all one piece so you would need a 4x4 main shaft and a 4x4 rear case section.

Nov 19, 2011 · Good luck and keep us posted! Jack. 1987 - 1996 F150 - Details of a ZF manual transmission swap - I have just completed a ZF-S5-42 (wide ratio) transmission swap in my 1989 Ford F150 Lariat (SWB, 2WD, I-6) replacing the Mazda M5OD-R2 unit. At the same time, I bought a new clutch slave cylinder and an 11” clutch assembly kit (from Advance Auto ... If you do a lot of towing, changing your fluid every 15-20,000 miles is often recommended. Otherwise, you can change it every 30-50,000 miles. For manuals, it's more important to make sure your seals are ok and check periodically to make sure your fluid level is good (maybe once a year or so), more often if you have an actively leaking seal.1 Oct 2022 ... ... Ford diesels) so I replaced it with a ... Ford ZF5 Clutch Diagnostics - 1990 F Super Duty PT 2 ... 1997 Ford F-250 E4OD Proper Transmission Rebuild ...Instagram:https://instagram. leveling guide maplestorygas prices reno nvcelebrities with metopic ridgewhat are chitterlings made of The small pattern zf's are found behind 351w's and 300's in f250 and f350's. They list them as being available in f150's but they must be really rare in that application. I've looked-over 6 or 7 of them in the last couple of years... all from F250s, most 2wd models, and all from 460s or diesels. julie kibuishi sam herrmovie theater warren mi Transmission Ford model S542 5and S547 5 speed ZF (integral bell housing) unit is shown in the following illustrations: Drivetrain catalog offering discounted on Ford ZF S542 transmission repair parts, overhaul kits, major components and performance improving products plus troubleshooting help.The transmission is a 5 Speed manual. The ZF5 is a five speed manual transmission. 279,000 miles and counting, hoping for a US Gear OD and a Hypermax Turbocharger one day. 1982 F-250 4WD, Extended Cab, LWB, 5.8, C6 to T-19 swap, BW 1345, Dana 44 TTB/Dana 60 Semi Floater, open 3.55's. About four different colors (not … wagm weather presque isle Jan 22, 2017 · Here's a teardown with pictures: ZF5 (S5-47) Transmission Rebuild Diesel Truck Forum - Oilburners.net. wow. Thanks a lot this will help a lot. I am going to show this to my friend and we will see if we can give it a shot. I'm sure we will be able to do it. How long do you think it takes to rebuild this beast. 19 Aug 2008 ... Modern light gear oils are far superior for shifting and wear protection. Proven ones are Pennzoil or GM Sychromesh, Redline MTL, or Amsoil MTF.4r75 transmission out of a 04 f250. Commerce, OK. $77. MOBILE MECHANIC / Auto Repair / parts - Engines & Transmissions, FOR SALE all types and models. Murfreesboro, TN. $300. Auto Parts, Engines and transmission all brand. Arlington, TX. New and used Car Transmissions for sale near you on Facebook Marketplace.